The roughing teeth milling cutter, also known as a rougher or "hog mill," is designed for fast, high-volume material removal before a final finishing pass. It features serrated, wavy cutting edges that break wide chips into smaller, more manageable pieces, drastically reducing cutting pressure and preventing machine vibration.
The thick skin milling cutter, also known as the wave-edge milling cutter, corrugated milling cutter or corn milling cutter, is a type of rotating milling tool mainly used for the rough processing of metal materials. Its cutting part is usually made of high-speed steel and can be classified into TICN coating, TIALN or Nano coating super-hard coating and non-coated types, and is divided into three major types of teeth: coarse teeth, medium teeth and fine teeth. Its cutting efficiency can be 1-2 times higher than that of ordinary milling cutters. The LX series of violent rough milling cutters produced by Changzhou Taobo Precision Tools Co., Ltd. belong to typical products of this category. In addition, brands such as WALTER and YUANCHUANG also produce such tools.
This tool has a 30° helical angle, adopts a full grinding groove structure, with a diameter range of 2-50 mm. The diameters of 2-20 mm are within the straight shank range, and the diameters of 14-50 mm are within the conical shank range. The shank part is made of 45 steel material. It is suitable for planar, shoulder, slot processing and complex 3D shape processing of materials such as stainless steel, aluminum alloy, mold steel, aluminum-copper alloy, etc., and allows for larger cutting volume and feed rate. The LEX series milling cutters produced by WALTER and YUANCHUANG are also such tools.
This tool has a 30° helical angle, adopts a full grinding groove structure, with a diameter range of 2-50 mm. The diameters of 2-20 mm are within the straight shank range, and the diameters of 14-50 mm are within the conical shank range. The shank part is made of 45 steel material. It is suitable for planar, shoulder, slot processing and complex 3D shape processing of materials such as stainless steel, aluminum alloy, mold steel, aluminum-copper alloy, etc., and allows for larger cutting volume and feed rate. After rough processing, a sufficient allowance of 0.2-1.0 mm should be reserved for subsequent fine processing. The lifespan of some models can be increased by more than 50%.
The thick skin milling cutter is suitable for processing materials such as stainless steel, aluminum alloy, mold steel, tool steel, carbon steel, alloy steel, cast iron, and general iron materials. Its typical processing scenarios include slot processing, step face processing, planar processing and rough processing of complex 3D shapes.
Before mounting, the tool handle and the inner hole of the tool holder should be cleaned and dried to prevent insufficient clamping force due to oil film; for large-diameter milling cutters, a tool holder with a beveling notch and side locking method should be selected.
When vibration occurs during processing, the cutting speed and feed speed should be reduced, or the cutting depth should be reduced; if the tool holder port becomes conical, it should be replaced in time.
Modern thick skin milling cutters are often used in combination with high feed milling strategies, using a small cutting depth and extremely high feed rate to achieve high metal removal rate. After rough processing, the surface of the workpiece is rough, and sufficient allowance (usually 0.2-1.0 mm) should be reserved for subsequent fine processing.
SPEC
|
Material |
Solid tungsten carbide |
|
Coating |
Uncoated or TICN, TIALN, AlTiN or Nano coated....... |
|
Chemical Composition |
10% Co & 90% WC |
|
Grain Size |
1.2 μm |
|
Hardness (HRA) |
≥90 |
|
Magnetic Force |
23 (KA/M) |
|
T.R.S |
3200 (N/mm2) |
|
Magnetic Saturation |
10.3 (Ms) |
|
Purpose |
Kind of tool to milling |
|
Density |
14.05 (g/cm3) |
Tungsten Cemented Carbide Grade
Main
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Company Information
Kunshan Zhiyi Dingli Cemented Carbide Tool Co., Ltd. locates the famous domestic tool and machinery equipment production base - Suzhou. The factory is mainly working on the production and development of all kinds of carbide tools, like end mill, tap, drill bits, carbide pilots. In China, our goal is to become the central base of manufacture of die-casting rods, carbide boring bar, standard cutters, non standard cutters and hard-machining cutters, establishing a good and healthy company image among coterie.
At present, the company can. In general, our products can be used in manufacture of mould, electronics, car engine and accessories, petroleum machinery, machinofacture, etc. We have stable customers, such as the United States, Russia, Indonesia, South Korea, Japan, Australia and so on.
Testing Machine
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Packing & Delivery
Packing
1>Put the goods encased with plastic bag or plastic case in wooden box/carton/iron box, etc.
2>Other packing will be accept according to your needs.
FAQ
Q1: How long is your delivery period?
A1: It depends on specific conditions. However, it could be 10 to 15 days on average.
Q2: Do you offer samples?
A2: Yes, we do offer samples. However, buyers need to pay for the freight charge. In addition, whether samples are free or not depends on the quantity you buy.
Q3: How do you pack the products?
A3: In general, we use wood, plastic or carton boxes. We also put some soft materials inside to prevent possible damage on products.
Q4: How much advance payment do I need to make?
A4: If the products you buy are in stock, you need to make full payment; if the products are out of stock, you need to make about 50 percent of full payment and then we will start the production process. However, you still need to pay the rest of charges before we deliver the products.
Q5: What kinds of payment do you accept?
A5: In addition to the patterns of payment shown above, you can discuss with us about in which way you would like to pay.
About Color Aberration
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Cargo Receipt
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Please refuse to sign and contact us if you find that the CTN number and model is wrong or the product is damaged in transit.
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