Moulded Profile Plate Material

Moulded Profile Plate Material
Details:
Our product is of high precision and has a high degree of concentricity, featuring cemented carbide material.
Profile cutters are designed on a modem CAD system, and then produced according to exact seat specification on a CNC profile grinder. Every single cutter is quality controlled on state-of-art equipment before delivery.
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Description
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The moulded profile plate material are widely used in molding, woodworking, recycling, and chemical industries where excellent wear, corrosion, or high-temperature resistance is required. Carbide plates in varied grades, including YG6, and YG8 etc,. We supply both ground and unground tungsten carbide sheets. Apart from standard-sized plates, we also offer customization services according to your requirements. Request for quotation and our sales team and engineers will work together to provide the most cost-efficient solution for you.

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Application of Tungsten Carbide Plate

 

 

Cutting and Milling Tools

Tungsten carbide plates serve as the backbone of cutting and milling tools used in metalworking, woodworking, and machining applications. Their exceptional hardness and wear resistance make them indispensable for achieving precise cuts, high-quality finishes, and extended tool life.

Wear Parts and Components

In industries where abrasion and wear are prevalent, such as mining, construction, and manufacturing, tungsten carbide plates find extensive use in wear parts and components. From drill bits and cutting edges to crusher liners and conveyor belts, these plates ensure optimal performance and longevity in demanding environments.

Die and Mold Manufacturing

The hardness and precision machinability of tungsten carbide plates make them indispensable for die and mold manufacturing in the plastics, automotive, and electronics industries. Whether for injection molding, extrusion, or stamping, these plates facilitate the production of complex and high-precision components with exceptional repeatability and accuracy.

Oil and Gas Exploration

In the oil and gas industry, where drilling operations are conducted in challenging geological formations, tungsten carbide plates play a crucial role in drill bits and downhole tools. Their superior hardness and wear resistance enable efficient drilling through rock, shale, and other formations, thereby enhancing drilling performance and productivity.

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Tungsten Carbide Plate Properties

Strength

Tungsten carbide has very high strength for a material so hard and rigid. Compressive strength is higher than virtually all melted and cast or forged metals and alloys

Rigidity

Tungsten carbide compositions range from two to three times as rigid as steel and four to six times as rigid as cast iron and brass. Young's Modulus is up to 94,800,000 psi.

Thermal Conductivity

Tungsten carbide is in the range of twice that of tool steel and carbon steel.High resistance to deformation and deflection is very valuable in those many applications where a combination of minimum deflection and good ultimate strength merits first consideration. These include spindles for precision grinding and rolls for strip or sheet metal.

Impact Resistant

For such a hard material with very high rigidity, the impact resistance is high. It is in the range of hardened tool steels of lower hardness and compressive strength.

Heat and oxidation resistance

Tungsten-base carbides perform well up to about 1000°F in oxidizing atmospheres and to 1500°F in non-oxidizing atmospheres>

Low temperature resistance (cryogenic properties)

Tungsten carbide retains toughness and impact strength in the cryogenic temperature ranges. (-453°F.)

How to Choose Tungsten Carbide Plate

 

Product quality

When choosing a tungsten carbide plate supplier, the first thing to consider is the quality of its products. You can start from the manufacturer's production technology, product testing, etc. to ensure that the selected product meets your needs.

Price

The price of tungsten carbide plates varies from different manufacturers, and it is necessary to comprehensively consider whether they can provide cost-effective products

Supply Capacity

When choosing a tungsten carbide plate supplier, you need to consider whether its supply capacity is sufficient to ensure your needs.

After-sales service

After-sales service is also one of the important factors to consider when choosing a supplier. Excellent suppliers will provide customers with thoughtful after-sales service and help customers solve problems.

Credibility

When choosing a tungsten carbide plate company, you need to understand its credibility and whether there have been any after-sales complaints.

Process Of Tungsten Carbide Plate
 

Batching and mixing
The machining of tungsten carbide plate with the careful selection and mixing of tungsten carbide and cobalt powders. These raw materials are mixed according to specific requirements to ensure the quality and performance of the final product.

 

Crushing and drying
The mixed materials then undergo crushing and drying processes to prepare for subsequent forming steps. This stage is key to ensuring the uniformity and flowability of the material.

 

Binder addition and granulation
After sieving, a specific binder is added to the mix, followed by drying and sieving again to create the mixture. Then, this mixture is formed by pressing and sintered in a vacuum low-pressure sintering furnace.

 

Sintering and inspection
After sintering, the tungsten carbide blanks undergo strict quality inspections, including non-destructive ultrasonic testing and dimensional accuracy checks, to ensure they meet stringent quality standards.

 

Heat treatment
The heat treatment process is vital for enhancing the performance of tungsten carbide. Although usually not required, certain applications may need treatments to eliminate internal stresses. If specific hardness tolerances are required, heat treatment can be used for precise control.

 

Surface treatment
Surface treatment of tungsten carbide mainly includes mirror polishing to achieve an extremely fine surface roughness, thus improving its wear resistance. If further enhancement in wear resistance and hardness is needed, PVD coating treatments are commonly used.

 

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SPEC

 

 

Material

Solid tungsten carbide

Coating

Blank or Polished or Rough Grinding

Chemical Composition

6% Co & 94% WC or other

Grain Size

0.4~4.8 μm

Hardness (HRA)

≥84

Magnetic Force

18~24 (KA/M)

T.R.S

2600~3400 (N/mm2)

Magnetic Saturation

9.6~10.3 (Ms)

Purpose

kind of material to make tools

Density

13~14.2 (g/cm3)

 

 

Tungsten Cemented Carbide Grade

 

 

Main

15

 

 

 Hot Products

 

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Company Information

Kunshan Zhiyi Dingli Cemented Carbide Tool Co., Ltd. specializes in manufacturing high-quality cemented carbide plates for industrial wear and structural applications. With advanced powder metallurgy equipment and decades of tungsten carbide experience, we deliver plates that combine high hardness with excellent toughness, providing long service life in demanding environments.

Our carbide plates are supplied to customers in mining, metalforming, packaging, and general manufacturing industries worldwide. We export to South Korea, Turkey, Russia, Brazil, and across Europe. Each plate undergoes density, hardness, and magnetic saturation testing before shipment, ensuring consistent quality.

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Testing Machine

 

 

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Production Flow Chart

 

 

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Packing & Delivery

 

Packing


1>Put the goods encased with plastic bag or plastic case in wooden box/carton/iron box, etc.


2>Other packing will be accept according to your needs.

 

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FAQ

 

 

Q1: What tolerances can you hold on ground plates?

A1: Thickness can be held to ±0.05 mm on ground plates.

Q2: Can you supply large format plates?

A2: Yes, our maximum size is 400×600 mm; larger sizes can be achieved by joining.

Q3: Do you offer non-standard grades?

A3: Yes, we can produce custom grades to match your specific wear or toughness requirements.

About Color Aberration

Product pictures are all physical photography, due to photo-taking technology, light, display parameters, etc., there may be differences between the received physical objects and photos, please refer to the physical.

Cargo Receipt

All our products go through strict inspection and count before shipment. Please check the goods in person when they receive them.
Please refuse to sign and contact us if you find that the CTN number and model is wrong or the product is damaged in transit.

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